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Selecting the right machine for your processing line is crucial. For anyone in the pharma industry, a cone mill and a hammer mill are essentially the same consisting of a rotating impeller that crushes material (or reduction). Both machines can be used to grind material down, but they do so in different ways. Cone mills are typically used to make the powder by reducing its size, while hammer mill is used for grinding the bulk material. Knowing the distinctions between these will enable you to make a decision which one will be best for your projects.
What’s the difference between cone mills and hammer mills?
There are some big differences between cone mills and hammer mills when it comes to the way they work, what they’re best used for. Let's start with cone mill. These work by applying a rotating cone into a screen. When material is added to the crusher, it is crushed by a cone striking the wall of the machine: It reduces pieces and crushes them until they become smaller fragments and eventually into powder. That’s fine if you want all the pieces to end up being uniform in size. Cone mills are sometimes used in factories for tasks like creating medicine or food products because they can be so precise. They can also prevent your material from overheating during processing, which in turns aids quality control.
Now, hammer mills are very different. Their hammers whirl around and strike the material, shattering it. Here is a fantastic way to break down large pieces into manageable sizes for easy application. Hammer mills tend to work quicker, depending on the type of materials being processed, and are best when reducing material down to a fine particle size. But there may be the problem that your product isn't as fine, or as uniform, as what gets discharged by a cone mill. The final size could also be more varied, which may not be the case if you’re looking for a particular size.
Cone Mill vs Hammer Mill: Which Is Better for Your Processing Line?
If you rely on speed and do not pay much attention to the small difference in size, then a hammer mill is what you need. However, cone mills are preferable for sizing if you need accurate and fine sizing. Depending on what is planned to be done with the material after processing, the difference can become especially crucial. FENGWEI can provide you with both types of machines, so you can choose the one that fits your requirements better. If you decide to buy a cone milling or a hammer mill offered for sale, you need to know where to find it. FENGWEI offers a great choice of machines of both types on wholesale terms. You can expect solid savings when making wholesale purchases, especially if you need more than one machine or some extra details to operate them. The other option could be visiting industry trade shows, as they often incorporate many manufacturers and suppliers. At the event, you will have a chance to see various machines and discuss the prices. Moreover, interacting with the company’s representatives can grant you more information about their products, which can be especially useful for making a decision. Another way how you can buy cone mills and hammer mills is to use online marketplaces. Many websites specialize in selling industrial equipment and have sections dedicated exactly to this. Still, you must be attentive and only trust verified sellers. Remember that getting an unsatisfactory quality machine is not an option.
Finally, interacting with peers in your industry could provide some solid referrals to suppliers of cone mills and hammer mills. Alternate providers can let you know about personal experience, and to find an existing supply of their products. FENGWEI stands by industrial solutions, here to help, simply contact us for professional recommendations. Your processing line is important and you need to invest in the right machine, so take your time and make a good selection.
Even effective 2 type mills, you can find right one for your own. Also think about the dimensions of the particles you are looking to create. Then there are Hammer Mills, which work by shattering whatever is being ground with high-speed hammer blows. The amount of space in your production space is also critical. Cone Mills tend to be in the smaller and lighter class because they get one end from a tight space; Hammer Mills tend to have more equipment inside that requires open space to function. Finally, consider what you want to spend. Cone Mills may be more pricey, but could save you in the long run if you like finer materials. As it was pointed out, the Hammer Mills are generally where initial and subsequent investments for equipment are low and in addition to that they may have poor fine milling performance. Considering these factors, you choose the one that is more suitable for your production line.
Cone Mill or Hammer Mill?
You need to set up you Cone Mills appropriately and utilize best practices in order to reduce that inefficiency as much as possible. First of all, you must see to it that your Cone Mill is maintained properly. With regular cleaning and attention to wear and tear, you can help keep it running smoothly. A well-maintained cone mill machine will produce better results and grind finer materials in less time. Second, consider the speed of the Cone Mill. The right speed to successfully produce the materials that you need while also working at it more quickly. FENGWEI Cone Mills have a wide range of applications and are available with various options for higher flexibility in the milling process. Also, watch your feed rate. Put too much material in too fast, and you’ll get a jam or an uneven grind. Begin with a reduced feed rate and increase the same until you get the right mix of speed and efficiency for feeding in your machine. Also think about using screens or sieves. The correct screen size can determine the finish of your product. Everything you need can be put on several screens for different applications. Ultimately, it’s essential to educate your employees about how to use and safety tips too. When the entire staff understands how to properly use the Cone Mill machine, better productivity throughout the production line and less waste is achievable.
Conclusion
Cone Mills have become the preferred method for high quality end product milling while reducing heat and dust, thereby increasing production. This makes them particularly well suited to industries such as pharmaceuticals, food and chemicals where the quality of finished product counts for a lot. Nothing is brutalized or degradated when performing the end product finished granules. This mild treatment also ensures the material particles are uniform, resulting in a better final product. The particles are rounded and smooth, to prevent dust and make them more manageable. FENGWEI Cone Mills are constructed to be likely the best tools in industry when it comes to producing delumping as well as uniform particle size reductions. Another key feature is that the particle size can be tuned. Cone Mills have various screens available, allowing you to pick the size that fits your purposes. This versatility allows you to pick out very fine powders or a little bit coarser granules as you wish, which make the machine work in extensive field. Additionally, Cone Mills are more gentle on particles and are generally the most economical option in terms of performance. And last but not least: thanks to the energy-saving design, Cone Mills allows you to produce more with less power. This not only saves money in energy costs, but it is also better for the environment. All in all, If you need some fine milling, Cone Mills should be your go to: these can deliver you great quality with a lot of flexibility and efficiency.
